FANUCI Futura Laser Cleaning Machine

FANUCI laser cleaning technology is available in FIBER and MOPA modes

Introduction

FANUCI Futura is a highly advanced laser cleaning technology available for everyone!

The use of a fiber-optic laser for industrial cleaning and maintenance has become a leading cleaning method in metal processing industry. Because, in comparison to the traditional cleaning methods currently used, it is extremely reliable, easy to operate and environment friendly. These factors combined with strict law regulations regarding environmental protection and OHS (Occupational Health and Safety), and the constant reduction of authorised chemical substances have opened the way for a vast range of applications. Laser technology in cleaning is widely used in many industries, including the automotive industry, astronautics, electronics, aviation, energy production, production of sanitary equipment, production and regeneration of matrices etc. It is a highly precise, flexible and effective process, which enables maintaining ergonomics of production costs. Moreover, this process is non-contact and versatile, and can be safely applied to even most sensitive surfaces. Nowadays, laser cleaning technology is used with great success in most surface cleaning processes, e.g. removal of paint, rust and discoloration from metal and polychrome (multi-coloured) surfaces, degreasing of elements from grease and oils, cleaning of molds, removal of wall inscriptions (graffiti), maintenance and cleaning of stone surfaces, stone objects, monuments and many others. The laser cleaning technology has been perfectly used in the renovation of works of art, old fabrics, parchments, frescoes or paintings, as it enables selective removal of impurities without damaging the base material (substrate). No mechanical or post-process treatment is required after laser cleaning process. FANUCI Futura laser cleaning technology is available in 2 basic modes: FIBER (standard cleaning processes e.g. rust) and MOPA (sensitive cleaning processes e.g. molds). FANUCI proprietary, high-tech laser cleaning solutions provide not only stable, high and fast operations, but also perfect quality of cleaning results. It is the very guarantee of industrial durability for years. FANUCI laser cleaning machines come with full 2-3-years warranty for the whole device.

 
 

Basic product parameters

The values in the table below are variable and depending on the final configuration of desired model. Parameters of each device are fixed and given in commercial offers only.

 
 

FANUCI FUTURA MOPA

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Item Fanuci-100W Fanuci-200W Fanuci-300W Fanuci-500W
Laser Power 100W 200W 300W 500W
Laser Wavelength 1060-1070nm 1060-1070nm 1060-1070nm 1060-1070nm
Fiber Length Approx. 5 m Approx. 5 m Approx. 5 m Approx.7 m
Pulse Width Range 1(continuous), 10~500ns 1(continuous), 10~500ns 1(continuous), 10~500ns 30-500ns
Laser Head Operating Mode Oscillation, Various Spots, Line Oscillation, Various Spots, Line Oscillation, Various Spots, Line Oscillation, Various Spots, Line
Positioning Laser red dot Laser red dot Laser red dot Laser red dot
Voltage 1Phase 230V 1Phase 230V 1Phase 230V 1Phase 230V
Power Consumption 0.7KW 1.2KW 1.5KW 2.2KW
Frequency 50/60 HZ 50/60 HZ 50/60 HZ 50/60 HZ
Currency 3.2A 5.5A 6.8A 10A
Focus Lenght 160mm 240mm 260mm 300mm
Cleaning Speed 0-5m²/h 0-8m²/h 0-12m²/h 0-15m²/h
Cooling System Air cooling Air cooling Air cooling water cooling
Laser Protecion Method laser beam lock + security lock + safety button
Touch Panel Monitor + PLC
Machine Weight Approx. 180kg Approx. 180kg Approx. 180kg Approx. 250kg
Machine Measurements Height 1042mm, Width 805mm, Length 1183mm Height 1042mm, Width 805mm, Length 1183mm Height 1042mm, Width 805mm, Length 1183mm Height 1042mm, Width 805mm, Length 1183mm
Laser Head Weight Approx. 650g Approx. 650g Approx. 650g Approx. 650g
Working Temperature 10-35°C 10-35°C 10-35°C 10-35°C
Maximum Air Humidity <70% <70% <70% <70%
 

FANUCI FUTURA FIBER

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Item Fanuci-1000W Fanuci-1500W Fanuci-2000W
Item Fanuci-1000W Fanuci-1500W Fanuci-2000W
Laser Power 1000W 1500W 2000W
Laser Wavelength 1064nm +/- 10% 1064nm +/- 10% 1064nm +/- 10%
Fiber Length 10m ( customize to 15/20m ) 10m ( customize to 15/20m ) 10m ( customize to 15/20m )
System Operating Mode Continuous/Modulated Continuous/Modulated Continuous/Modulated
Laser Head Operating Mode Oscillation, Various Spots, Line Oscillation, Various Spots, Line Oscillation, Various Spots, Line
Positioning Laser red dot Laser red dot Laser red dot
Voltage 1Phase 230V 3Phase 400V 3Phase 400V
Power Consumption 5KW 7KW 9KW
Frequency 50/60 HZ 50/60 HZ 50/60 HZ
Currency 25A 20A 25A
Focus Lenght 150mm 150mm 150mm
Cleaning Speed 0-10m²/h 0-15m²/h 0-20m²/h
Cooling System FANUCI Water cooling
Laser Protecion Method laser beam lock + security lock + safety button
Touch Panel Monitor + PLC
Machine Weight Approx. 252kg Approx. 256kg Approx. 270kg
Machine Measurements Height 1042mm, Width 805mm, Length 1183mm Height 1042mm, Width 805mm, Length 1183mm Height 1042mm, Width 805mm, Length 1183mm
Laser Head Weight Approx. 700g Approx. 700g Approx. 700g
Working Temperature 10-35°C 10-35°C 10-35°C
Maximum Air Humidity <70% <70% <70%

Basic product components

Only world class, fully certified components. When laser precision meets Italian finesse

FANUCI 4th generation of laser cleaning machines is at the very top of the product range available on the metal processing market. Below we would like to provide the brief summary of the basic components produced by FANUCI and authorized by global TOP-TECH control units.

 
 
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Item Description Options
Laser source FANUCI PowerON Fiber / Mopa
Laser head RAPTOR PRO Wobble
Control system LaserCLEAN PRO Fiber / Mopa
Electrics ABB Weidmuller Integrated
Cooling unit Water / Air Integrated
Fume filter Ventilation Automatic (single/double)
Safety Work station/Light barriers External

FANUCI PowerON

Main advantages of fiber laser technology by FANUCI:

  • 976nm laser pump technology provides the very same core laser pump tech and components as IPG. Electro-optical conversion efficiency is as high as 48%, saving 15% compare to 915nm. Allows processes of welding/cutting of high reflective materials.
  • Intelligent automatic access to the network, remote diagnosis, remote service. Up to 85% of concerning system issues could be solved remotely, significantly saving time.
  • Extremely effective high brightness. Gaussian spot, M-<1.3, limit output cable 10um.
  • Fast response gives rapid O to maximum power <5us, response frequency 50kHz.
  • Programmable and customized output curve, 64 sets of parameters stored and recalled at any time.
  • Flexible and modular design, easier and fast change modular to repair or upgrade power (for high power source).
  • Nearby support of FANUCI repair and storage centre in EU and US. Could switch and repair locally which brings non-stop operation.
  • Fiber technology is constantly being developed and improved.
  • Low operating and maintenance cost. Significant reduction of production cost.
  • The estimated working time of the fiber source is approx. 100,000 working hours.
  • Friendly and safe technology for the environment and the workplace.
 
 

MOPA Laser Head

FIBER Laser Head

RAPTOR PRO

The second, extremely important component that determines the quality and speed of cleaning is the laser head. The FANUCI welder is equipped with a proprietary, modern head with an electric moving beam system, oscillation. It has a patented mechanism that drives the focusing lens, which allows it to automatically change its position, and thus the width and shape of the beam. The head is cooled with water (FIBER) and air (MOPA), which allows it to work stably and without interruption. The device has a light, ergonomic design and fits securely in the operator's hands.

Main advantages of fiber laser welding heads by FANUCI:

FANUCI proprietary cleaning laser heads are available in 2 operating modes (Fiber & Mopa). This must have, valid selection perfectly matches operating systems also developed by FANUCI. Characterised, above all, by lightweight construction, simple and user-friendly operating, incredible quality of cleaning, high speed of work and lack of post-process treatment. Moreover, FANUCI cleaning laser heads are cooled with water (FIBER) and air (MOPA), which allows to work in the most stable manner and without interruptions, especially with powers > 2kW.

What is the PRO Wobble function?

Higher speed, better penetration and quality of laser cleaning! The head equipped with a movable lens controlled automatically gives the opportunity to correct material imperfections. Variable cleaning patterns (spots) results in much better cleaning results, so far unavailable in the technology of manual laser cleaning accomplished on traditional cleaning heads.

 
 

LaserCLEAN PRO

Main advantages of fiber laser operating systems by FANUCI:

FANUCI control systems are available in 2 operating modes (Fiber & Mopa) that combines high performance with intuitiveness and ease of use. Systems are always matched with appropriate laser heads to ensure perfect config. The control is placed on a colour touch display that allows to set all the necessary parameters depending on the user's needs. The system permits to save ready-made programs for given types of cleaning or materials in accordance with production profile.

 
 

ABB Weidmuller

Electrical installation and security

FANUCI laser welders are equipped with reliable ABB electrical installation, which is necessary to ensure constant, safe power supply that will ensure the continuity of device operation. ABB solutions protect against over-voltages, short circuits or discharges, which guarantees no downtime in business, and production. It also allows for continuous monitoring of electricity consumption.

 
 
 

ChillX PRO

Main advantages of water cooling unit by FANUCI:

FANUCI cooling system can provide simultaneously highly-efficient cooling effect for the laser source and cleaning head. Reduced working temperature gives the maximum efficiency, and thus better protection of the overall operations of the equipment. FANUCI cooling system very intuitive, which makes it easier to maintain.

 
 
 

CleanAIR PRO

Main advantages of fume filtering unit by FANUCI:

Designed laser cleaning fume filter automatically removes vapours and dust making the device friendly both for the environment and the operator’s work station. At the same time it influences the longer life of applied consumable parts.. The purified air can be returned to the working area. In addition returned air can give an extra warmth if necessary.

 
 
 

YG PRO

Main advantages of safety guards by FANUCI:

Safety is extremely important. We highly recommend that operators and bystanders are protected at all times. FANUCI safety equipment e.g. light barriers and work station help preventing hazardous situations that may occur in the workplace. Cleaners in use can automatically stop when entering the working range without permission. It also can be connected to safety doors and other facilities according to customer needs.