FANUCI laser cleaning technology is available in FIBER and MOPA modes
The use of a fiber-optic laser for industrial cleaning and maintenance has become a leading cleaning method in metal processing industry. Because, in comparison to the traditional cleaning methods currently used, it is extremely reliable, easy to operate and environment friendly. These factors combined with strict law regulations regarding environmental protection and OHS (Occupational Health and Safety), and the constant reduction of authorised chemical substances have opened the way for a vast range of applications. Laser technology in cleaning is widely used in many industries, including the automotive industry, astronautics, electronics, aviation, energy production, production of sanitary equipment, production and regeneration of matrices etc. It is a highly precise, flexible and effective process, which enables maintaining ergonomics of production costs. Moreover, this process is non-contact and versatile, and can be safely applied to even most sensitive surfaces. Nowadays, laser cleaning technology is used with great success in most surface cleaning processes, e.g. removal of paint, rust and discoloration from metal and polychrome (multi-coloured) surfaces, degreasing of elements from grease and oils, cleaning of molds, removal of wall inscriptions (graffiti), maintenance and cleaning of stone surfaces, stone objects, monuments and many others. The laser cleaning technology has been perfectly used in the renovation of works of art, old fabrics, parchments, frescoes or paintings, as it enables selective removal of impurities without damaging the base material (substrate). No mechanical or post-process treatment is required after laser cleaning process. FANUCI Futura laser cleaning technology is available in 2 basic modes: FIBER (standard cleaning processes e.g. rust) and MOPA (sensitive cleaning processes e.g. molds). FANUCI proprietary, high-tech laser cleaning solutions provide not only stable, high and fast operations, but also perfect quality of cleaning results. It is the very guarantee of industrial durability for years. FANUCI laser cleaning machines come with full 2-3-years warranty for the whole device.
The values in the table below are variable and depending on the final configuration of desired model. Parameters of each device are fixed and given in commercial offers only.
Item | Fanuci-100W | Fanuci-200W | Fanuci-300W | Fanuci-500W |
Laser Power | 100W | 200W | 300W | 500W |
Laser Wavelength | 1060-1070nm | 1060-1070nm | 1060-1070nm | 1060-1070nm |
Fiber Length | Approx. 5 m | Approx. 5 m | Approx. 5 m | Approx.7 m |
Pulse Width Range | 1(continuous), 10~500ns | 1(continuous), 10~500ns | 1(continuous), 10~500ns | 30-500ns |
Laser Head Operating Mode | Oscillation, Various Spots, Line | Oscillation, Various Spots, Line | Oscillation, Various Spots, Line | Oscillation, Various Spots, Line |
Positioning | Laser red dot | Laser red dot | Laser red dot | Laser red dot |
Voltage | 1Phase 230V | 1Phase 230V | 1Phase 230V | 1Phase 230V |
Power Consumption | 0.7KW | 1.2KW | 1.5KW | 2.2KW |
Frequency | 50/60 HZ | 50/60 HZ | 50/60 HZ | 50/60 HZ |
Currency | 3.2A | 5.5A | 6.8A | 10A |
Focus Lenght | 160mm | 240mm | 260mm | 300mm |
Cleaning Speed | 0-5m²/h | 0-8m²/h | 0-12m²/h | 0-15m²/h |
Cooling System | Air cooling | Air cooling | Air cooling | water cooling |
Laser Protecion Method | laser beam lock + security lock + safety button | |||
Touch Panel | Monitor + PLC | |||
Machine Weight | Approx. 180kg | Approx. 180kg | Approx. 180kg | Approx. 250kg |
Machine Measurements | Height 1042mm, Width 805mm, Length 1183mm | Height 1042mm, Width 805mm, Length 1183mm | Height 1042mm, Width 805mm, Length 1183mm | Height 1042mm, Width 805mm, Length 1183mm |
Laser Head Weight | Approx. 650g | Approx. 650g | Approx. 650g | Approx. 650g |
Working Temperature | 10-35°C | 10-35°C | 10-35°C | 10-35°C |
Maximum Air Humidity | <70% | <70% | <70% | <70% |
Item | Fanuci-1000W | Fanuci-1500W | Fanuci-2000W |
Item | Fanuci-1000W | Fanuci-1500W | Fanuci-2000W |
Laser Power | 1000W | 1500W | 2000W |
Laser Wavelength | 1064nm +/- 10% | 1064nm +/- 10% | 1064nm +/- 10% |
Fiber Length | 10m ( customize to 15/20m ) | 10m ( customize to 15/20m ) | 10m ( customize to 15/20m ) |
System Operating Mode | Continuous/Modulated | Continuous/Modulated | Continuous/Modulated |
Laser Head Operating Mode | Oscillation, Various Spots, Line | Oscillation, Various Spots, Line | Oscillation, Various Spots, Line |
Positioning | Laser red dot | Laser red dot | Laser red dot |
Voltage | 1Phase 230V | 3Phase 400V | 3Phase 400V |
Power Consumption | 5KW | 7KW | 9KW |
Frequency | 50/60 HZ | 50/60 HZ | 50/60 HZ |
Currency | 25A | 20A | 25A |
Focus Lenght | 150mm | 150mm | 150mm |
Cleaning Speed | 0-10m²/h | 0-15m²/h | 0-20m²/h |
Cooling System | FANUCI Water cooling | ||
Laser Protecion Method | laser beam lock + security lock + safety button | ||
Touch Panel | Monitor + PLC | ||
Machine Weight | Approx. 252kg | Approx. 256kg | Approx. 270kg |
Machine Measurements | Height 1042mm, Width 805mm, Length 1183mm | Height 1042mm, Width 805mm, Length 1183mm | Height 1042mm, Width 805mm, Length 1183mm |
Laser Head Weight | Approx. 700g | Approx. 700g | Approx. 700g |
Working Temperature | 10-35°C | 10-35°C | 10-35°C |
Maximum Air Humidity | <70% | <70% | <70% |
FANUCI 4th generation of laser cleaning machines is at the very top of the product range available on the metal processing market. Below we would like to provide the brief summary of the basic components produced by FANUCI and authorized by global TOP-TECH control units.
Item | Description | Options |
Laser source | FANUCI PowerON | Fiber / Mopa |
Laser head | RAPTOR PRO | Wobble |
Control system | LaserCLEAN PRO | Fiber / Mopa |
Electrics | ABB Weidmuller | Integrated |
Cooling unit | Water / Air | Integrated |
Fume filter | Ventilation | Automatic (single/double) |
Safety | Work station/Light barriers | External |
Main advantages of fiber laser technology by FANUCI:
MOPA Laser Head
FIBER Laser Head
The second, extremely important component that determines the quality and speed of cleaning is the laser head. The FANUCI welder is equipped with a proprietary, modern head with an electric moving beam system, oscillation. It has a patented mechanism that drives the focusing lens, which allows it to automatically change its position, and thus the width and shape of the beam. The head is cooled with water (FIBER) and air (MOPA), which allows it to work stably and without interruption. The device has a light, ergonomic design and fits securely in the operator's hands.
FANUCI proprietary cleaning laser heads are available in 2 operating modes (Fiber & Mopa). This must have, valid selection perfectly matches operating systems also developed by FANUCI. Characterised, above all, by lightweight construction, simple and user-friendly operating, incredible quality of cleaning, high speed of work and lack of post-process treatment. Moreover, FANUCI cleaning laser heads are cooled with water (FIBER) and air (MOPA), which allows to work in the most stable manner and without interruptions, especially with powers > 2kW.
Higher speed, better penetration and quality of laser cleaning! The head equipped with a movable lens controlled automatically gives the opportunity to correct material imperfections. Variable cleaning patterns (spots) results in much better cleaning results, so far unavailable in the technology of manual laser cleaning accomplished on traditional cleaning heads.
FANUCI control systems are available in 2 operating modes (Fiber & Mopa) that combines high performance with intuitiveness and ease of use. Systems are always matched with appropriate laser heads to ensure perfect config. The control is placed on a colour touch display that allows to set all the necessary parameters depending on the user's needs. The system permits to save ready-made programs for given types of cleaning or materials in accordance with production profile.
FANUCI laser welders are equipped with reliable ABB electrical installation, which is necessary to ensure constant, safe power supply that will ensure the continuity of device operation. ABB solutions protect against over-voltages, short circuits or discharges, which guarantees no downtime in business, and production. It also allows for continuous monitoring of electricity consumption.
FANUCI cooling system can provide simultaneously highly-efficient cooling effect for the laser source and cleaning head. Reduced working temperature gives the maximum efficiency, and thus better protection of the overall operations of the equipment. FANUCI cooling system very intuitive, which makes it easier to maintain.
Designed laser cleaning fume filter automatically removes vapours and dust making the device friendly both for the environment and the operator’s work station. At the same time it influences the longer life of applied consumable parts.. The purified air can be returned to the working area. In addition returned air can give an extra warmth if necessary.
Safety is extremely important. We highly recommend that operators and bystanders are protected at all times. FANUCI safety equipment e.g. light barriers and work station help preventing hazardous situations that may occur in the workplace. Cleaners in use can automatically stop when entering the working range without permission. It also can be connected to safety doors and other facilities according to customer needs.