FANUCI 5.0 PRO Portable Laser Welding Machine

FANUCI PowerON Laser Source:
Key Features and Advantages

FANUCI PowerON Laser Source is engineered to deliver consistent and powerful output, ensuring optimal welding results. It is designed with advanced technology to provide high efficiency, precision, and reliability.

Key Features:

• Real Output Power:
  The laser source delivers an average output power of 112-120% based on its designated power, ensuring robust performance.
• Seam Quality Control:
  Ensures zero porosity and perfect seam quality, certified by TUV for materials such as aluminium (AL), stainless steel (SS), and carbon steel (CS).
• Advanced Laser Pump Technology:
  FANUCI 976nm laser pump uses the same components as IPG laser pump.
  Features an electro-optical conversion efficiency of 48%, allowing for a 15% cost savings compared to 915nm.
  Capable of welding and cutting high-reflective materials.
• Intelligent Remote Access:
  Equipped with intelligent automatic network access, remote diagnosis, and remote service capabilities.
  Up to 85% of system issues can be resolved remotely, significantly saving time and reducing downtime.
• High Brightness:
  Delivers extremely effective high brightness with a Gaussian spot, M<1.3, and a limit output cable of 10um.
• Rapid Response:
  Achieves maximum power in less than 5 microseconds (us) with a response frequency of 50kHz, ensuring fast and efficient operation.
• Programmable Output:
  Features programmable and customizable output curves, with the capability to store and recall 64 sets of parameters for various applications.
• Durable Fiber Cable:
  Equipped with a 50μ double-layered fiber cable supported by a flex spring for enhanced durability.
• Flexible and Modular Design:
  Allows for easier and faster modular changes for repairs or power upgrades, particularly beneficial for high-power sources.
• Local Support:
  Supported by FANUCI repair and storage centers in the EU and US, enabling local switching and repairs to ensure non-stop operation.
• Continuous Improvement:
  Fiber technology is continuously being developed and improved to enhance performance and reliability.
• Cost Efficiency:
  Low operating and maintenance costs significantly reduce overall production expenses.
• Longevity:
  The fiber source has an estimated working time of approximately 100,000 hours, ensuring long-term reliability.
• Eco-Friendly:
  Designed to be friendly and safe for the environment and workplace, promoting sustainable manufacturing practices.

FANUCI PowerON Laser Source combines innovative technology with practical features to deliver superior welding performance, making it a reliable and cost-effective solution for a wide range of industrial applications.

LaserWELD 5.0 PRO
Operating System

LaserWELD 5.0 PRO Operating System, available in 4in1 configuration, offers versatile and robust control options for various welding applications. This advanced system ensures superior performance through intuitive and easy-to-use features, perfectly matched with the appropriate laser head.

Key Features:

• Industry 4.0 Data Management:
  Efficient and Streamlined Operations: Manages production processes through Industry 4.0 data extraction, enhancing efficiency and streamlining operations.
• Pre-Saved Welding Parameters:
  Consistent Quality: Comes with pre-saved welding parameters set for real-time production, ensuring consistent and high-quality welds.
• Wireless Adjustment:
  Flexibility and Convenience: Allows easy adjustment of parameters via the wireless SmartTAB device, providing operational flexibility and convenience.
• Program Uploads:
  Enhanced Efficiency: Operators can upload ready-made programs for specific welding types or materials, tailored to the production profile.
• FanuciAPP Support:
  Accessible Online Management: Supported by FanuciAPP, enabling easier online management and enhancing accessibility and control over welding operations.
• User-Friendly Interface:
  Interactive and Intuitive Operation: Features a colour touch display screen, offering a user-friendly and interactive interface for seamless operation.

Benefits:

• Versatile and Robust Control Options:
  4in1 configuration provide adaptable control options, making the system suitable for various welding applications and requirements.
• Enhanced Efficiency:
  Industry 4.0 data management and pre-saved parameters streamline production processes, significantly increasing overall efficiency.
• Convenience and Flexibility:
  Wireless adjustments and program uploads allow operators to easily adapt to different welding tasks, improving operational flexibility.
• Accessible Online Management:
  FanuciAPP support ensures remote management and monitoring capabilities, allowing operators to maintain control even when away from the physical machine.
• Interactive and Intuitive Operation:
  The colour touch display enhances user experience by providing an interactive and easy-to-navigate interface.

LaserWELD 5.0 PRO Operating System, combined with RAPTOR 5.0 PRO Laser Head, delivers a powerful and efficient welding solution. Together, they provide unmatched precision, versatility, and ease of use, making them ideal for modern welding applications.

EasyWIRE 5.0 PRO
Automatic Wire Feeder

EasyWIRE 5.0 PRO Automatic Wire Feeder by FANUCI supports both single and double wire feeding, offering maximum flexibility for a variety of welding applications. Designed to work seamlessly with FANUCI laser heads and control systems, this wire feeder ensures optimal performance and adaptability to meet specific production requirements.

Key Features:

• Flexible Operation:
  Wire Feeding Range: Capable of handling wire sizes from 0.8mm to 2.0mm.
  Automatic Modes: Operates in both "push" and "pull" modes, ensuring perfect synchronization and adaptability to diverse production needs.
• Full Integration:
  Seamless Software Integration: Both single and double wire feeders are fully integrated with FANUCI software, guaranteeing smooth and efficient operation.
  Configured for Specific Requirements: The wire feeders are configured based on the chosen laser head and control system to meet specific production demands.

Benefits:

• Maximum Flexibility:
  Supports both single and double wire feeding, allowing operators to choose the best configuration for their specific welding tasks.
• Adaptability:
  The ability to handle a wide range of wire sizes (0.8mm to 2.0mm) and operate in both "push" and "pull" modes makes EasyWIRE 5.0 PRO highly adaptable to various welding applications.
• Seamless Integration:
  Full integration with FANUCI software ensures that the wire feeder works harmoniously with other system components, enhancing overall efficiency and performance.
• Optimized Performance:
  By configuring the wire feeders based on the specific laser head and control system, EasyWIRE 5.0 PRO provides optimized performance tailored to individual production requirements.

EasyWIRE 5.0 PRO Automatic Wire Feeder enhances the capabilities of FANUCI welding systems by offering flexible, efficient, and fully integrated wire feeding solutions. This makes it an essential component for achieving high-quality welding results in a variety of industrial applications.

ABB Weidmuller:
Electrical Installation and Security

FANUCI laser welders are equipped with the most reliable ABB electrical installation, ensuring a constant and safe power supply. This setup is crucial for maintaining uninterrupted operation and protecting the equipment and production process from electrical issues.

Key Features:

• Reliable Power Supply:
  Constant and Safe: Ensures a stable power supply, which is essential for the continuous operation of FANUCI laser welders.
• Protection Against Electrical Issues:
  Over-Voltage Protection: Safeguards the system against voltage spikes that could damage the equipment.
  Short Circuit Protection: Prevents potential damage and downtime caused by short circuits.
  Discharge Protection: Ensures that the equipment is protected from electrical discharges, maintaining operational integrity.
• Continuous Monitoring:
  Electricity Consumption Monitoring: Allows for real-time monitoring of electricity usage, helping to manage and optimize energy consumption.

Benefits:

• Uninterrupted Operation:
  ABB electrical installation ensures that FANUCI laser welders can operate continuously without interruption, reducing downtime and increasing productivity.
• Enhanced Safety:
  The protection features against over-voltages, short circuits, and discharges ensure that the equipment and production processes are safe from electrical hazards.
• Energy Management:
  Continuous monitoring of electricity consumption helps in identifying areas for energy savings and optimizing overall energy usage, contributing to cost-efficiency.
• Business Continuity:
  By ensuring a reliable power supply and protecting against electrical issues, ABB solutions support the continuity of business and production operations, minimizing disruptions.

The integration of ABB electrical installation and security solutions in FANUCI laser welders provides a robust foundation for reliable and safe operation. This ensures that the welders can perform at their best, supporting high-quality production processes and business continuity.

ChillX 5.0 PRO:
Main Advantages of Air Cooling Unit by FANUCI

FANUCI ChillX 5.0 PRO air cooling system is designed to provide highly efficient cooling for both the laser source and the welding head simultaneously. This advanced cooling solution ensures optimal operating temperatures, enhancing the performance and longevity of the equipment.

Key Advantages:

• Highly Efficient Cooling:
  Dual Cooling Capability: Simultaneously cools both the laser source and the welding head, ensuring comprehensive temperature management.
  Optimal Operating Temperatures: Maintains reduced working temperatures, which maximizes efficiency and protects the equipment.
• Enhanced Equipment Protection:
  Temperature Regulation: By keeping the operating temperature low, ChillX 5.0 PRO helps in preventing overheating, which can damage sensitive components.
  Prolonged Equipment Lifespan: Consistent cooling helps in extending the life of the laser source and welding head, reducing the need for frequent replacements.
• Ease of Maintenance:
  Intuitive Design: The system is designed to be user-friendly, making it easy to operate and maintain.
  Minimal Maintenance Requirements: The intuitive design also means fewer maintenance needs, reducing downtime and maintenance costs.
• Improved Operational Efficiency:
  Continuous Performance: By maintaining optimal temperatures, ChillX 5.0 PRO ensures that the laser and welding head operate at peak performance, resulting in higher productivity.
  Energy Efficiency: Efficient cooling translates to lower energy consumption, contributing to cost savings and environmental sustainability.
• User-Friendly Operation:
  Simple Controls: The cooling system features simple, easy-to-understand controls, ensuring that operators can manage the cooling process with minimal training.
  Quick Setup and Adjustments: The system is designed for quick setup and easy adjustments, allowing for rapid integration into existing workflows.

Benefits:

• Maximized Efficiency:
  Ensures that both the laser source and welding head operate at their highest efficiency by maintaining optimal temperatures.
• Enhanced Equipment Durability:
  Protects vital components from heat-related damage, extending the overall lifespan of the equipment.
• Reduced Operational Costs:
  The efficient cooling system lowers energy consumption and maintenance costs, contributing to overall cost savings.
• Ease of Use:
  The intuitive design makes the system easy to operate and maintain, reducing the need for specialized training or complex procedures.

ChillX 5.0 PRO air cooling unit by FANUCI is a vital component for maintaining the efficiency and durability of laser welding equipment. Its advanced cooling capabilities, combined with user-friendly features, make it an essential addition to any modern welding operation, ensuring both high performance and reliability.

CleanAIR 5.0 PRO:
Main Advantages of Fume Filtering Unit by FANUCI

CleanAIR 5.0 PRO fume filtering unit by FANUCI is designed to automatically remove vapours and dust from the working environment, promoting a healthier and safer workspace. This advanced system not only benefits the environment but also enhances the longevity of consumable parts and offers additional operational advantages.

Key Advantages:

• Automatic Fume and Dust Removal:
  Enhanced Safety: Automatically eliminates harmful vapours and dust particles, creating a safer working environment for operators.
  Healthier Workspace: Reduces airborne contaminants, contributing to better air quality and improved operator health.
• Environmental Friendliness:
  Eco-Friendly Operation: By efficiently filtering out pollutants, CleanAIR 5.0 PRO minimizes environmental impact, supporting sustainable manufacturing practices.
  Reduced Emissions: The system ensures that only purified air is released back into the environment, helping to comply with environmental regulations.
• Extended Lifespan of Consumable Parts:
  Protection of Components: By removing harmful particles from the air, the system helps protect consumable parts from premature wear and damage, extending their lifespan and reducing replacement costs.
• Recycling of Purified Air:
  Air Reusability: The purified air can be returned to the working area, maintaining a clean and safe atmosphere.
  Additional Warmth: If necessary, the returned air can provide extra warmth, enhancing operator comfort and reducing heating costs.
• User-Friendly Operation:
  Automatic Functionality: The system operates automatically, requiring minimal intervention from operators, which allows them to focus on their tasks.
  Easy Maintenance: Designed for ease of maintenance, ensuring that the system remains efficient and effective with minimal downtime.

Benefits:

• Improved Workplace Safety and Health:
  By effectively removing harmful fumes and dust, CleanAIR 5.0 PRO ensures a safer and healthier working environment for operators.
• Environmental Compliance and Sustainability:
  Supports eco-friendly practices by reducing emissions and ensuring that purified air is released back into the environment.
• Cost Efficiency:
  Extends the lifespan of consumable parts, reducing the frequency of replacements and associated costs. Provides additional warmth from recycled air, potentially lowering heating expenses.
• Operational Efficiency:
  Automatic operation and easy maintenance enhance overall efficiency, allowing operators to focus on their primary tasks without worrying about air quality management.

CleanAIR 5.0 PRO fume filtering unit by FANUCI is an essential component for maintaining a safe, healthy, and efficient working environment. Its advanced features ensure that harmful particles are effectively removed, protecting both the operator and the equipment while supporting eco-friendly practices.

FANUCI Workstation:
Main Advantages of Safety Equipment by FANUCI

Safety is paramount in any working environment, especially in high-risk areas such as welding workstations. FANUCI provides advanced safety equipment designed to protect operators and bystanders, preventing dangerous situations and ensuring a secure workplace.

Key Advantages:

• Enhanced Safety Measures:
  Automatic Stop Function: Welders can automatically halt operations when someone enters the work area without authorization, preventing accidents and injuries.
  Quick On/Off Mode: The quick on/off mode is integrated with safety doors and other devices, ensuring immediate response to any safety breaches.
• Customizable Safety Solutions:
  Tailored to Customer Needs: Safety equipment can be customized according to specific requirements, providing a flexible and comprehensive safety solution for various work environments.
• Prevention of Dangerous Situations:
  Proactive Safety Management: FANUCI protective equipment is designed to prevent hazardous situations before they occur, maintaining a safe workspace at all times.
  Constant Monitoring: Continuous monitoring and automated responses ensure that any potential safety threats are addressed immediately.
• Operator and Bystander Protection:
  Comprehensive Coverage: Ensures that both operators and bystanders are protected from potential hazards associated with welding operations.
  Enhanced Awareness: Safety systems increase awareness and compliance with safety protocols, fostering a culture of safety in the workplace.

Benefits:

• Increased Workplace Safety:
  By implementing automatic stop functions and quick on/off modes, FANUCI safety equipment significantly reduces the risk of accidents and injuries.
• Customized Safety Solutions:
  The ability to tailor safety features to specific customer needs ensures that all potential risks are addressed, providing a bespoke safety solution.
• Proactive Hazard Prevention:
  Continuous monitoring and automatic responses help in preventing dangerous situations, ensuring a safer working environment.
• Improved Operational Efficiency:
  Quick responses to safety breaches minimize downtime caused by accidents, maintaining operational efficiency while ensuring safety.
• Enhanced Safety Compliance:
  Integrating advanced safety equipment helps in meeting and exceeding safety regulations, promoting a safe and compliant workplace.

FANUCI Workstation safety equipment is designed to provide comprehensive protection for both operators and bystanders, preventing dangerous situations and ensuring a safe working environment. With customizable solutions and advanced safety features, FANUCI sets the standard for safety in welding operations.

DefenderVV:
Main Advantages of Safety Equipment by FANUCI

Safety is a top priority in any workplace, especially in environments with potential hazards like welding operations. FANUCI DefenderVV protective mask is designed to ensure that operators are fully protected at all times, helping to prevent hazardous situations. DefenderVV mask is available in two options: BASIC and PRO, each offering superior protection and comfort.

Key Advantages:

• Comprehensive Protection:
  Full Face Coverage: DefenderVV mask provides full face protection, safeguarding against harmful sparks, debris, and intense light.
  BASIC and PRO Options: Available in two variants, BASIC and PRO, to suit different levels of protection needs and preferences.
• Advanced Safety Features:
  High-Quality Materials: Made from durable and high-quality materials that ensure long-lasting protection.
  Enhanced Visibility: Designed to offer clear visibility, reducing eye strain and allowing operators to work with precision.
• Comfort and Ergonomics:
  Ergonomic Design: Both BASIC and PRO masks are ergonomically designed to provide a comfortable fit, allowing operators to wear them for extended periods without discomfort.
  Adjustable Straps: Equipped with adjustable straps for a secure and customized fit, ensuring the mask stays in place during operations.
• Ease of Use:
  User-Friendly Design: The masks are easy to put on and take off, making them convenient for quick use in busy work environments.
  Lightweight Construction: Despite their robust protection, the masks are lightweight, minimizing fatigue during long working hours.

Benefits:

• Increased Operator Safety:
  DefenderVV mask provides critical protection against common welding hazards, ensuring operators are shielded from potential injuries.
• Customized Protection Options:
  With BASIC and PRO options, operators can choose the level of protection that best meets their specific needs, ensuring optimal safety and comfort.
• Enhanced Comfort and Productivity:
  The ergonomic and lightweight design of the mask reduces discomfort and fatigue, allowing operators to maintain high productivity levels throughout their work shifts.
• Improved Visibility and Precision:
  The clear visibility feature helps operators see their work more clearly, leading to more precise and accurate welding results.
• Quick and Convenient Use:
  The user-friendly and lightweight design makes DefenderVV mask easy to use, encouraging consistent use and adherence to safety protocols.

Always Remember to Stay Protected!

By using DefenderVV protective mask, operators can work confidently and safely, knowing they are protected from the various hazards associated with welding and other industrial operations. Whether choosing the BASIC or PRO version, DefenderVV mask by FANUCI offers reliable protection and comfort, making it an essential piece of safety equipment in any workplace.