FANUCI 4.0 PRO GenX Laser Welding Machine

This best-selling, world class handheld laser welding machine is available in the following power variants, FANUCI PowerON: 1000W, 1500W, 2000W and 3000W. LaserWELD 4.0 PRO operating system is designed to accommodate all production needs. It consists of highly advanced welding control APP to maximise welding parameters management and intuitive use.

Introduction

FANUCI 4th generation of laser welding machines. The most innovative, advanced welding equipment available on the market. Laser welding technology ensures absolute stability, quality and highest precision of the welding process. It perfectly replaces traditional welding methods, especially of thin materials made of stainless steel, aluminium, carbon or galvanised steel, copper and many others, including highly reflexive ones. Laser welding is generating higher volumes of production while minimising production costs by lower energy and gas demand. Giving absolute superiority over competition. FANUCI machines are built only with most reliable components produced by global TOP-TECH manufacturers. FANUCI 4.0 PRO GenX welding machine is equipped with FANUCI PowerON laser source, RAPTOR 4.0 PRO laser head with patented oscillating beam movement, LaserWELD 4.0 PRO 4in1 or 2W operating system, EasyWIRE 4.0 PRO automatic single or double wire feeder. FANUCI proprietary, high-tech laser welding solutions provide not only stable, high and fast operations, but also perfect quality of welding seam. It is the very guarantee of industrial durability for years. FANUCI laser welding machines come with full 2-3-years warranty for the whole device. CE certified and WPQR TUV Rheinland approved!

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Product 3D presentation

 

Basic product parameters

The values in the table below are variable and depending on the final configuration of desired model. Parameters of each device are fixed and given in commercial offers only.

 
 
 
 
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Item Fanuci-1000W Fanuci-1500W Fanuci-2000W Fanuci-3000W
Laser Power 1000W 1500W 2000W 3000W
Operating System 4in1 / Double Wobble 4in1 / Double Wobble 4in1 / Double Wobble 4in1 / Double Wobble
Laser Wavelength 1070 NM 1070 NM 1070 NM 1070 NM
Fiber Length 10m (could customize to 15/20m) 10m (could customize to 15/20m) 10m (could customize to 15/20m) 10m (could customize to 15/20m)
Operating Mode Continuous/Modulated Continuous/Modulated Continuous/Modulated Continuous/Modulated
Oscillation Operation Mode Single/Double, Various Spots, Line Single/Double, Various Spots, Line Single/Double, Various Spots, Line Single/Double, Various Spots, Line
Positioning Laser red dot Laser red dot Laser red dot Laser red dot
Gas flow rate 5-15L/min 10-15L/min 10-15L/min 10-15L/min
Voltage 1Phase 230V 3Phase 400V 3Phase 400V 3Phase 400V
Power Consumption 5KW 7KW 9KW 11KW
Frequency 50/60 HZ 50/60 HZ 50/60 HZ 50/60 HZ
Currency 25A 20A 25A 29A
Focus Lenght 150mm 150mm 150mm 150mm
Welding Speed 0-85cm/min 0-95cm/min 0-105cm/min 0-110cm/min
Cooling System FANUCI Water cooling
Laser Protecion Method laser beam lock + security lock + safety button
Touch Panel Monitor + PLC
Wire Feeder Single/Double Motor Automatic "push" and "pull" Single/Double Motor Automatic "push" and "pull" Single/Double Motor Automatic "push" and "pull" Single/Double Motor Automatic "push" and "pull"
Wire Diameter in Automatic Mode 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm
Machine Weight Approx. 252kg Approx. 256kg Approx. 270kg Approx. 330kg
Machine Measurements Height 1042mm, Width 805mm, Length 1183mm Height 1042mm, Width 805mm, Length 1183mm Height 1042mm, Width 805mm, Length 1183mm Height 1185mm, Width 880mm, Length 1290mm
4in1 Laser Head Weight Approx. 760g
4in1 Laser Head Size L: 273.38mm, W: 36.5mm, H: 168.57mm
2W Laser Head Weight Approx. 920g
2W Laser Head Size L: 253.3mm, W: 48mm, H: 217mm

Basic product components

Only world class, fully certified components. When laser precision meets Italian finesse

FANUCI 4th generation of laser welding machines is at the very top of the product range available on the metal processing market. Below we would like to provide the brief summary of the basic components produced by FANUCI and authorized by global TOP-TECH control units.

 
 
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Item Description Options
Laser source FANUCI PowerON Fiber
Laser head RAPTOR 4.0 PRO Wobble (single/double)
Control system LaserWELD 4.0 PRO 4in1 / 2W
Wire feeder EasyWIRE 4.0 PRO Automatic (single/double)
Electrics ABB Weidmuller Integrated
Cooling unit Water chiller Integrated
Fume filter Ventilation Automatic (single/double)
Safety Work station/Light barriers External

FANUCI PowerON

Main advantages of fiber laser technology by FANUCI:

  • 976nm laser pump technology provides the very same core laser pump tech and components as IPG. Electro-optical conversion efficiency is as high as 48%, saving 15% compare to 915nm. Allows processes of welding/cutting of high reflective materials.
  • Intelligent automatic access to the network, remote diagnosis, remote service. Up to 85% of concerning system issues could be solved remotely, significantly saving time.
  • Extremely effective high brightness. Gaussian spot, M-<1.3, limit output cable 10um.
  • Fast response gives rapid O to maximum power <5us, response frequency 50kHz.
  • Programmable and customized output curve, 64 sets of parameters stored and recalled at any time.
  • Flexible and modular design, easier and fast change modular to repair or upgrade power (for high power source).
  • Nearby support of FANUCI repair and storage centre in EU and US. Could switch and repair locally which brings non-stop operation.
  • Fiber technology is constantly being developed and improved.
  • Low operating and maintenance cost. Significant reduction of production cost.
  • The estimated working time of the fiber source is approx. 100,000 working hours.
  • Friendly and safe technology for the environment and the workplace.
 
 

RAPTOR 4.0 PRO [2W]

RAPTOR 4.0 PRO [4in1]

FANUCI RAPTOR 4.0 PRO

Main advantages of fiber laser welding heads by FANUCI:

FANUCI proprietary laser heads are available in 2 wobble (oscillation) operating modes (Single & Double). This must have, valid selection perfectly matches operating systems developed by FANUCI (4in1 & 2W). Characterised, above all, by lightweight construction, simple and user-friendly operating, incredible quality of welds, high speed of work and lack of post-process treatment. Moreover, FANUCI laser heads are cooled with water (not air!), which allows you to work in the most stable manner and without interruptions with powers > 2kW.

What is the PRO Wobble function?

Higher speed, better penetration and quality of laser welding! The head equipped with a movable lens controlled automatically gives the opportunity to correct material imperfections. Variable welding patterns (spots) results in much better weld formation, so far unavailable in the technology of manual laser welding accomplished on traditional welding heads.

 
 

LaserWELD 4.0 PRO

Main advantages of fiber laser operating systems by FANUCI:

FANUCI control systems are available in 2 operating modes (4in1 & 2W) that combines high performance with intuitiveness and ease of use. Systems are always matched with appropriate laser heads to ensure perfect config. The control is placed on a color touch display that allows to set all the necessary parameters depending on the user's needs. The system permits to save ready-made programs for given types of welding or materials in accordance with production profile. Developed systems are supported by FANUCI APP which provides opportunity to manage machine completely online!

 
 

EasyWIRE 4.0 PRO

Main advantages of automatic single or double wire feeder by FANUCI:

FANUCI automatic wire feeders are available in 2 operating modes (Single & Double). The right device is always set upon chosen laser head and control system based on production requirements. Both types are fully integrated with the software.

Single system allows you to work with 0.8-2.0mm filling in automatic “push” or “pull” mode. Double system allows to achieve large gap Welding up to 10mm with single motor to ensure wire feeding perfect synchronization!

 
 

ABB Weidmuller

Electrical installation and security

FANUCI laser welders are equipped with reliable ABB electrical installation, which is necessary to ensure constant, safe power supply that will ensure the continuity of device operation. ABB solutions protect against over-voltages, short circuits or discharges, which guarantees no downtime in business, and production. It also allows for continuous monitoring of electricity consumption.

 
 
 

ChillX 4.0 PRO

Main advantages of water cooling unit by FANUCI:

FANUCI cooling system can provide simultaneously highly-efficient cooling effect for the laser source and welding head. Reduced working temperature gives the maximum efficiency, and thus better protection of the overall operations of the equipment. FANUCI cooling system very intuitive, which makes it easier to maintain.

 
 
 

CleanAIR 4.0 PRO

Main advantages of fume filtering unit by FANUCI

Designed laser welding fume filter automatically removes vapours and dust making the device friendly both for the environment and the operator’s work station. At the same time it influences the longer life of applied consumable parts.. The purified air can be returned to the working area. In addition returned air can give an extra warmth if necessary.

 
 
 

YG 4.0 PRO

Main advantages of safety guards by FANUCI

Safety is extremely important. We highly recommend that operators and bystanders are protected at all times. FANUCI safety equipment e.g. light barriers and work station help preventing hazardous situations that may occur in the workplace. Welders in use can automatically stop when entering the working range without permission. It also can be connected to safety doors and other facilities according to customer needs.